DISTRIBUTED MANUFACTURING VIA DIGITAL FABRICATION: A STRATEGY FOR SUSTAINABLE LOCAL PRODUCTION OF FO- OTWEAR COMPONENTS

MANUFATURA DISTRIBUÍDA VIA FABRICAÇÃO DIGITAL: UMA ESTRATÉGIA PARA PRODUÇÃO LOCAL SUSTENTÁVEL DE COMPONENTES DE CALÇADOS

Authors

  • Bruna Andrade UFPR - UNIVERSIDADE FEDERAL DO PARANÁ
  • Aguinaldo dos Santos UFPR - UNIVERSIDADE FEDERAL DO PARANÁ
  • Ana Cristina Broega UM - UNIVERSIDADE DO MINHO
  • Felipe Santos Gomes UFPR - UNIVERSIDADE FEDERAL DO PARANÁ

DOI:

https://doi.org/10.29183/2447-3073.MIX2025.v11.n3.222-243

Keywords:

Distributed Manufacturing, Digital Fabrication, Design for Sustainability, Footwear

Abstract

This research raises questions regarding a systemic change in the current footwear production and consumption model, through the use of strategies oriented towards Distributed Manufacturing and Digital Fabrication of shoes components. It aims to validate such strategies for a sustainable local production, providing small companies of the sector more autonomy and involvement in the processes, towards a more distributed and hybrid (digital and artisanal) manufacturing process. It emphasizes the development of Distributed Economy solutions through the creation of value for actors in small local businesses in the sector. Through a single case study with a participatory observation, the process of redesigning a shoe was conducted in 4 main phases with a small local company in the sector in partnership with a makerspace. The project was carried out with the support of design tools to develop solutions, and as a result, a prototype of a shoe was obtained, made in collaboration between the actors, showing that the local-global capacity of the Distributed Manufacturing via Digital Fabrication strategy has the potential to provide sustainable alternatives to the complex global supply chains for footwear and a possible solution to the excessive consumption of resources in this sector.

Author Biographies

  • Bruna Andrade, UFPR - UNIVERSIDADE FEDERAL DO PARANÁ

    Designer, researcher and shoemaker. Currently a PhD candidate in Design at Federal University of Paraná (UFPR) and member of the Design & Sustainability Research group. Master in Design (UFPR 2022), Bachelor in Design (UNIBRASIL, 2014). In 2012 co-founded Gasp Design, a small footwear business that works in the development of design projects, modeling, or complete collections of footwear or accessories, with an emphasis on the reuse and recovery of industrial waste and a focus on rescuing and valuing classic traditional shoemaking techniques. Develop prototypes and offers services focused on specific project needs, from product design to production methods and systems, and acts as a consultant for research oriented towards design for sustainability. In 2016 also co-founded Casa 102, a project and shared workspace to foster sustainable Fashion Designers and artists in Curitiba-Brazil. The research interests are Design for Sustainability, Footwear Sustainability, Design and New Economies, Systemic Design, Design and Handcraft, Territory and Sustainable Innovation Amplification.

    LATTES: http://lattes.cnpq.br/8883692081161315

    ORCID: https://orcid.org/0000-0002-1586-7892

  • Aguinaldo dos Santos, UFPR - UNIVERSIDADE FEDERAL DO PARANÁ

    Father of Lucca and Thomas and husband of Ana Lucia Leal do Santos. He holds a technical degree in Automotive Mechanics from SENAI/PR (1984), a bachelor's degree in Civil Engineering from the Federal University of Paraná (1992), a master's degree in Civil Engineering from the Federal University of Rio Grande do Sul (1995), a Ph.D. in Built Environment from Salford University (1999), and a post-doctoral degree in Design for Sustainability from Politecnico di Milano (2009). He has been a full professor in the Department of Design at the Federal University of Paraná since 2002 and the coordinator of the Design & Sustainability Research Center since 2003. He has also worked in the Civil Construction Graduate Program (2000-2011), the Mechanical Engineering Graduate Program (2004-2007), and the Design Graduate Program (2005-present), where he was a coordinator from 2011 to 2013 and is currently the coordinator (2024-2026).He is a level 2 productivity scholarship recipient from CNPq, where he coordinated the Design Advisory Committee from 2005 to 2007. He was visiting professor at the Escuela Militar del Ecuador (Ecuador), Strathclyde University (Scotland), the Master's in Strategic Design at Politecnico di Milano (Italy), and Hunan University (China). He served as the Technology Transfer Coordinator for the UFPR Innovation Agency from July 2009 to July 2010. He has published 81 journal articles, 15 books, 30 book chapters and 180 conference papers. He has supervised or co-supervised 52 master's dissertations, 15 doctoral theses, 5 post-doctoral studies, 1 specialization monograph, 27 undergraduate final monographs, and supervised 51 young scientific researchers (undergraduate scholarships), including two for high school students. His research focuses on Design for Sustainability, covering topics like Product+Service Systems, Distributed Economy, Design for Sustainable Behavior, and Biocentric Design. In his free time, he is a marathon runner, stingless beekeeper, and numismatist.

    LATTES: http://lattes.cnpq.br/7834194247765889

    ORCID: https://orcid.org/0000-0002-8645-6919

  • Ana Cristina Broega, UM - UNIVERSIDADE DO MINHO

    - PhD in Textile Engineering - Textiles Physics (Comfort Properties) and MSc in Design and Marketing by the University of Minho. Assistant Professor, at the University of Minho, teaching in the areas of Design, (Apparel Design, Accessories Design (Footwear Design) and Fashion Design; Director of the Master Courses in Fashion Communication Design. Researcher at the Centre for Textile Science and Technology, University of Minho since 1997, her research interests are focused on Textile Comfort, Sustainability applied to the field of Fashion Design and Creativity Methodologies applied to the Teaching of Design, with more than 100 publications in these areas.

    Head Director of the International Congress of Design and Fashion (CIMODE 2012, 2014, 2016, 2018, 2022); member of several Scientific Councils of Conferences and Periodical Journals on the Area of Design and Fashion.

    ORCID: https://orcid.org/0000-0001-8400-8402

  • Felipe Santos Gomes, UFPR - UNIVERSIDADE FEDERAL DO PARANÁ

    Architect and urban planner from UFPR, postgraduate in Cinema from UNESPAR, specialist in Digital Fabrication from IaaC (ES) and master in Society and Technology from UTFPR. Founder of the Araucária Creation Laboratory, where he works with digital fabrication, prototyping and electronics. His current research investigates the potential of urban waste as a productive resource in strengthening local and circular supply chains.

    ORCID: https://orcid.org/0000-0003-2321-6018

References

[1] HINES, Tony; BRUCE, Margarete. Fashion Marketing. Comtemporary Issues. [S.l: s.n.], 2012. Available at: < https://www.taylorfrancis.com/books/edit/10.4324/9780080506241/fashion-marketing-contemporary-issues-margaret-bruce-tony-hines>

[2] KONGPRASERT, Nattapong; BUTDEE, Suthep. A methodology for leather goods design through the emotional design approach. Journal of Industrial and Production Engineering, v. 34, n. 3, p. 170–179, 2017. DOI: https://doi.org/10.1080/21681015.2016.1240722. Available at: <http://dx.doi.org/10.1080/21681015.2016.1240722.>

[3] VEZZOLI, Carlo; KOHTALA, Cindy; SRINIVASAN, Amrit; DIEHL, J.C.; FUSAKUL, Sompit Moi; XIN, Liu; SATEESH, Deepta; SANTOS, Aguinaldo Dos. Sistema Produto+Serviço Sustentável: Fundamentos. Curitiba: Insight, 2018. Available at: <https://editorainsight.com.br/produto/sistema-produtoservico-sustentavel-fundamentos-pdf/>

[4] SANTOS, Aguinaldo Dos; VEZZOLI, Carlo; GARCIA PARRA, Brenda; MOLINA MATA, Sandra; BANERJEE, Sharmistha; KOHTALA, Cindy; CESCHIN, Fabrizio; PETRULAITYTE, Aine; DUARTE, Gabriela Garcez; DICKIE, Isadora Burmeister; BALASUBRAMANIAN, Ranjani; XIA, Nan. Distributed Economies. [S.l.]: Springer International Publishing, 2021. Available at: <http://dx.doi.org/10.1007/978-3-030-66300-1_2>

[5] ROZENFELD, Henrique; FORCELLINI, Fernando Antônio; AMARAL, Daniel Capaldo; TOLEDO, José Carlos De; SILVA, Sergio Luis Da; ALLIPRANDINI, Dário Henrique; SCALICE, Régis Kovacs. Gestão de Desenvolvimento de Produtos. Uma referência para a melhoria do Processo. 1a ed. São Paulo: Editora Saraiva, 2006.

[6] VEZZOLI, Carlo; CONTI, Giovanni Maria; MACRÌ, Luca; MOTTA, Martina. DESIGNING SUSTAINABLE CLOTHING SYSTEMS The design for environmentally sustainable textile clothes and its Product-Service Systems. Milano: FrancoAngeli Open Access, 2022. Available at: <https://library.oapen.org/handle/20.500.12657/55776>

[7] ASHTON, Elisa Guerra. Analysis of footwear development from the design perspective: Reduction in solid waste generation. Strategic Design Research Journal, v. 11, n. 1, p. 2–8, 2018. Available at: DOI: <https://doi.org/10.4013/sdrj.2018.111.01>

[8] RATHINAMOORTHY, R.; KIRUBA, T. Leather and Footwear Sustainability. Manufacturing, Supply Chain, and Product Level Issues. [S.l.]: Springer, 2020. Available at: <https://link.springer.com/book/10.1007/978-981-15-6296-9>

[9] SHARMA, Nagendra Kumar; GOVINDAN, Kannan; LAI, Kuei Kuei; CHEN, Wen Kuo; KUMAR, Vimal. The transition from linear economy to circular economy for sustainability among SMEs: A study on prospects, impediments, and prerequisites. Business Strategy and the Environment, v. 30, n. 4, p. 1803–1822, 2021. Available at: DOI: <https://doi.org/10.1002/bse.2717>

[10] VIER, Margarete Blume; SCHREIBER, Dusan; JAHNO, Vanusca Dalosto; FROEHLICH, Cristiane. Ecodesign e Logística Reversa na Indústria Calçadista. Desenvolvimento em Questão, v. 19, n. 55, p. 246–266, 2021. Available at: DOI: <https://doi.org/10.21527/2237-6453.2021.55.11239>

[11] BLUME VIER, Margarete; SCHREIBER, Dusan; DALOSTO JAHNO, Vanusca; FROEHLICH, Cristiane. Análise Compreensiva Da Aplicação Dos Conceitos De Economia Circular Na Indústria Calçadista. Revista Gestão & Sustentabilidade Ambiental, v. 10, n. 4, p. 159, 2021. Available at : DOI: <https://doi.org/10.19177/rgsa.v10e42021159-181>

[12] DOMINIQUE MULLER; PALUSZEK, Anna. How to do better: an exploration of better practices within the footwear industry. . [S.l: s.n.], 2017. Available at: <https://doi.org/10.13140/RG.2.2.25848.70408>

[13] BOËR, Claudio R.; DULIO, Sergio; MASS. Mass Customization and Footwear: Myth, Salvation or Reality? [S.l.]: Springer, 2007. Available at: <https://doi.org/10.1007/978-1-84628-865-4>

[14] WORLD FOOTWEAR. Business Conditions Survey. . [S.l: s.n.], 2022. Available at: <https://www.worldfootwear.com/publications-details/business-conditions-survey-second-semester-2022/8378.html?tab=All>

[15] UNECE. Traceability of Sustainable Value Chains. Enhancing transparency in the garment and footwear sector for informed and responsible choices. n. 46, 2018. Available at: <https://unece.org/trade/traceability-sustainable-garment-and-footwear>

[16] ABICALÇADOS. Relatório Setorial da Indústria de Calçados. . Novo Hamburgo: [s.n.]. , 2022. Available at: <https://assets.abicalcados.com.br/3374/Relat%C3%B3rio-Setorial-2022.pdf>

[17] PASSOS, VERÔNICA THOMAZINI. Calçados artesanais e ferramentas digitais: proposta de um modelo híbrido de criação e desenvolvimento de produto para a prática do design de calçados no Brasil. p. 153, 2014. Available at: <https://teses.usp.br/teses/disponiveis/100/100133/tde-27062014-211042/pt-br.php>

[18] HINES, Tony; BRUCE, Margarete. Fashion Marketing. Comtemporary Issues. Secon Edit ed. Oxford: Elsevier, 2012. Available at: <https://www.taylorfrancis.com/books/edit/10.4324/9780080506241/fashion-marketing-contemporary-issues-margaret-bruce-tony-hines>

[19] RINALDI, Francesca Romana; DI BERNARDINO, Claudia; CRAM-MARTOS, Virginia; PISANI, Maria Teresa. Traceability and transparency: enhancing sustainability and circularity in garment and footwear. Sustainability: Science, Practice and Policy, v. 18, n. 1, p. 132–141, 2022. DOI: https://doi.org/10.1080/15487733.2022.2028454. Available at: <https://doi.org/10.1080/15487733.2022.2028454>

[20] TAPIA, Clara. La Moda como Escenario de Diseño en la industria argentina del calzado. 2021. 193 f. Univeersidad Nacional de la PLata, La Plata, 2021. Available at: <https://sedici.unlp.edu.ar/handle/10915/138006>

[21] JOHANSSON, Allan; KISCH, Peter; MIRATA, Murat. Distributed economies – A new engine for innovation. Journal of Cleaner Production, v. 13, n. 10–11, p. 971–979, aug. 2005. Available at: DOI: <https://doi.org/10.1016/J.JCLEPRO.2004.12.015>

[22] IIIEE. The Future Is Distributed. A Vision of Sustainable Economies. . Lund: [s.n.], 2009. . Available at: <https://www.iiiee.lu.se/sites/iiiee.lu.se/files/distributed_economies_mespom_2009.pdf>

[23] CACCERE, João Paulo Amaral; SANTOS, Aguinaldo Dos. Agenda de Inovação para o Design de soluções orientadas à Economia Distribuída via Fabricação Digital. Estudos em Design, v. 25, n. 2, p. 66–86, 2017. Available at: <https://ojs.sites.ufsc.br/index.php/mixsustentavel/article/view/1931>

[24] CLARK, Hazel. Slow + fashion - An oxymoronor apromise for the future? Fashion Theory, v. 12, n. 4, p. 427–446, 2008. Available at: <https://doi.org/10.2752/175174108X346922?urlappend=%3Futm_source%3Dresearchgate>

[25] ANDRADE, Bruna. Design Orientado à Economia Circular e Distribuída: Metódodo de Apoio ao Pré-Desenvolvimento de Calçados. 2024. 318 f. Universidade Federal do Paraná, Curitiba, 2024. Available at: <https://acervodigital.ufpr.br/xmlui/handle/1884/96448>

[26] PASETTI, Gabriel Tanner. MODELO PARA INTEGRAÇÃO DO DESIGN VERNACULAR EM SOLUÇÕES DE OPEN DESIGN ORIENTADAS A FABRICAÇÃO DIGITAL. 2021. Universidade Federal do Paraná, Curitiba, 2021. Available at: <https://acervodigital.ufpr.br/handle/1884/72637>

[27] PEREZ, Iana Uliana; SANTOS, Aguinaldo Dos. Distributed economies through open design and digital manufacturing. n. November, p. 261–267, 2017. Available at: DOI: <https://doi.org/10.5151/sbds-issd-2017-042>

[28] SANTOS, Aguinaldo Dos; JUNIOR, Antonio Erlindo Braga; SAMPAIO, Claudio Pereira; PACHECO, Diego; ANDRADE, Erica Ribeiro De; MERINO, Eugenio Andres Dias; TREIN, Fabriano; DUARTE, Gabriela Garcez; ROSA, Ivana Marques Da; MASSARO, João Gabrial; LEPRE, Priscilla Ramalho; NORONHA, Raquel; ENGLER, Rita; VASQUES, Rosana Aparecida; MENDONÇA, Rosângela Míriam Lemos Oliveira; NUNES, Viviane dos Guimarães Alvim. Dimensão Econômica Design para a Sustentabilidade. 1a ed. Curitiba: Editora Insight, 2018. Available at: <https://editorainsight.com.br/produto/design-para-a-sustentabilidade-dimensao-economica/>

[29] MONTES, Jose Orlando; OLLEROS, F. Xavier. Microfactories and the new economies of scale and scope. Journal of Manufacturing Technology Management, v. 31, n. 1, p. 72–90, 2020. Available at: DOI: <https://doi.org/10.1108/JMTM-07-2018-0213>

[30] MORLET, Andrew; OPSOMER, Rob; HERRMANN, Sven; BALMOND, Laura; GILLET, Camille; FUCHS, Lukas. A New Textiles Economy: Redesigning Fashion’S Future. . [S.l: s.n.], 2019. Available at: <https://content.ellenmacarthurfoundation.org/m/6d5071bb8a5f05a2/original/A-New-Textiles-Economy-Redesigning-fashions-future.pdf>

[31] MORENO, Mariale; TURNER, Christopher; TIWARI, Ashutosh; HUTABARAT, Windo; CHARNLEY, Fiona; WIDJAJA, Debora; MONDINI, Luigi. Re-distributed Manufacturing to Achieve a Circular Economy: A Case Study Utilizing IDEF0 Modeling. Procedia CIRP, v. 63, p. 686–691, 2017. DOI: https://doi.org/10.1016/j.procir.2017.03.322. Available at: <http://dx.doi.org/10.1016/j.procir.2017.03.322>

[32] GIL, Antonio Carlos. Como Elaborar Projetos de Pesquisa. 6. ed. São Paulo: Atlas, 2017.

[33] PRODANOV, Cleber Cristiano; FREITAS, Ernani Cesar De. Metodologia do trabalho científico [recurso eletrônico] : métodos e técnicas da pesquisa e do trabalho acadêmico. 2. ed. ed. Novo Hamburgo: Universidade FEVALE, 2013. Available at: <https://www.feevale.br/Comum/midias/0163c988-1f5d-496f-b118-a6e009a7a2f9/E-book%20Metodologia%20do%20Trabalho%20Cientifico.pdf>

[34] PAZMINO, Ana Veronica. Como se Cria. 40 Métodos para Design de Produtos. São Paulo: Blucher, 2015. Available at: <https://www.blucher.com.br/como-se-cria_9788521207047>

[35] LEITE, Camilla Dandara Pereira. ARTEFATOS HÍBRIDOS : Modelo de integração entre Artesanato e Fabricação Digital. 2021. 246 f. Universidade Federal do Paraná, Curitiba, 2021. Available at: <https://acervodigital.ufpr.br/xmlui/handle/1884/72138>

[36] RODRIGUES, JANICE ACCIOLI RAMOS. O FUTURO DESEJÁVEL DO TRABALHO NA MODA SOB A PERSPECTIVA DAS TECNOLOGIAS EMERGENTES. 2025. Universidade Federal do Paraná, Curitiba, 2025. Available at: https://acervodigital.ufpr.br/xmlui/handle/1884/96957

[37] ARMSTRONG, Kate et al. This is Distributed Design. Making a new local & Global Design Paradigm. Barcelona: Creative Commons, 2021. Available at:

[38] SANTOS, Aguinaldo Dos. Nexus between Sustainable Product Service Systems and Distributed Economy. 2021, Porto Alegre: [s.n.], 2021. p. 17–31. . Available at: <https://www.researchgate.net/publication/358235086_Nexus_between_Sustainable_Product_Service_Systems_and_Distributed_Economy>

[39] VEZZOLI, Carlo; KOHTALA, Cindy; SRINIVASAN, Amrit; DIEHL, J.C.; FUSAKUL, Sompit Moi; XIN, Liu; SATEESH, D. Product-Service System Design for Sustainability. [S.l.]: Greenleaf Publishing, 2014. Available at: <https://re.public.polimi.it/retrieve/e0c31c08-1b33-4599-e053-1705fe0aef77/Product-Service%20System%20Design%20for%20Sustainability_PART%20I.pdf>

[40] VEZZOLI, Carlo; KOHTALA, Cindy; SRINIVASA, Amrit; DIEHL, J.C.; FUSAKUL, Sompit Moi; XIN, Liu; SATEESH, Deepta; SANTOS, Aguinaldo Dos; CHAVES, Liliane Iten; CASTILLO, Leonardo A. G.; GÓMEZ, Carla. R. P.; NUNES, Viviane G. A.; LEPRE, Priscilla R.; ENGLER, Rita C.; MARTINS, Suzana B. Sistema Produto+Serviço Sustentável: Fundamentos. Curitiba: Insight, 2018. Available at: <https://editorainsight.com.br/produto/sistema-produtoservico-sustentavel-fundamentos-pdf/>

[41] GWILT, Alison. A Practical Guide to Sustainable Fashion. 2a ed. London: Bloomsbury, 2020. Available at: <https://www.bloomsbury.com/uk/practical-guide-to-sustainable-fashion-9781350067042/>

Downloads

Published

2026-02-19

How to Cite

DISTRIBUTED MANUFACTURING VIA DIGITAL FABRICATION: A STRATEGY FOR SUSTAINABLE LOCAL PRODUCTION OF FO- OTWEAR COMPONENTS: MANUFATURA DISTRIBUÍDA VIA FABRICAÇÃO DIGITAL: UMA ESTRATÉGIA PARA PRODUÇÃO LOCAL SUSTENTÁVEL DE COMPONENTES DE CALÇADOS. (2026). Mix Sustentável, 11(3), 222-243. https://doi.org/10.29183/2447-3073.MIX2025.v11.n3.222-243

Most read articles by the same author(s)

1 2 > >>