RECTANGULAR CONCRETE BLOCKS FOR INTERLOCKING PAVING: USE OF SPENT FOUNDRY SAND AS A SUBSTITUTE FOR NATURAL SAND

RECTANGULAR CONCRETE BLOCKS FOR INTERLOCKING PAVING: USE OF SPENT FOUNDRY SAND AS A SUBSTITUTE FOR NATURAL SAND

Autores/as

  • Luis Fernando dos Santos UNESP
  • Fábio Friol Guedes de Paiva UNIVAG
  • Willian Raí Prates de Almeida
  • Agda Eunice de Souza UNESP
  • Silvio Rainho Teixeira UNESP

DOI:

https://doi.org/10.29183/2447-3073.MIX2024.v10.n5.173-182

Palabras clave:

Spent Foundry Sand, Concrete Blocks, Phenolic Resin, Waste Foundry Sand, Interlocked Pavement

Resumen

Spent foundry sand (SFS) is a solid waste generated in large quantities by the foundry industry. The use of the SFS as a substitute for natural sand is a more sustainable solution to address disposal issues. In this study, rectangular concrete blocks were developed for use in paving with total replacement of natural sand by SFS contaminated with phenolic resins. This allowed for the analysis of the influence of SFS on the concrete properties. The SFS underwent characterization through X-Ray Diffraction and X-Ray Fluorescence, thermal analysis, and Scanning Electron Microscopy. The mechanical and chemical properties of the blocks obtained demonstrate their technical feasibility and compliance with Brazilian regulatory standards for pavement application (compression strength > 50 MPa and water absorption < 6%). Therefore, this study suggests that producing rectangular concrete blocks with total sand replacement with SFS is a more sustainable, technically and economically feasible alternative.

Citas

ABIFA, A. B. D. F. Solutions for Spent Foundry Sand (SFS), Revista Fundição & Matérias-primas. Disponível em: <http://abifa.org.br/wpcontent/uploads/2014/09/ABIFA-171-agosto.pdf>.

AMITH, K.; SABEEL, A. Investigations on fly ash reinforced phenolic composite for green environment. Investigations on fly ash reinforced phenolic composite for green environment, v. 9, n. 5, p. 27–31, 2018.

CARNIN, R. L. P. et al. Use of an integrated approach to characterize the physicochemical properties of foundry green sands. Thermochimica Acta, v. 543, p. 150–155, set. 2012.

CHEGATTI, S. Spent Foundry Sand: Context, Management and Impact (In Portuguese). 1 rd ed ed. Curitiba, Brazil: [s.n.].

DE PAIVA, F. F. G. et al. Effect of phenolic resin content in waste foundry sand on mechanical properties of cement mortars and leaching of phenols behaviour. Sustainable Chemistry and Pharmacy, v. 31, p. 100955, abr. 2023.

DUERAMAE, S. et al. Investigation of compressive strength and microstructures of activated cement free binder from fly ash - calcium carbide residue mixture. Journal of Materials Research and Technology, v. 8, n. 5, p. 4757–4765, set. 2019.

FORTES, E. S. et al. Compressive strength of masonry constructed with high strength concrete blocks. Revista IBRACON de Estruturas e Materiais, v. 10, n. 6, p. 1273–1319, nov. 2017.

GUERINO, K.B; VICENZI, J; BRAGANÇA, S.R; BERGMANN, C. P. Use of foundry sand as raw material for the production of white triaxial ceramic. Cerâmica Industrial, v. 15, n. 4, p. 42–46, 2010.

MASTELLA, M. A. et al. Mechanical and toxicological evaluation of concrete artifacts containing waste foundry sand. Waste Management, v. 34, n. 8, p. 1495–1500, ago. 2014.

MAVROULIDOU, M.; LAWRENCE, D. Can waste foundry sand fully replace structural concrete sand? Journal of Material Cycles and Waste Management, v. 21, n. 3, p. 594–605, 19 maio 2019.

MURARI, K.; SIDDIQUE, R.; JAIN, K. K. Use of waste copper slag, a sustainable material. Journal of Material Cycles and Waste Management, v. 17, n. 1, p. 13–26, 3 jan. 2015.

NBR-248. Agregados-Determinação da composição granulométrica. Nbr 248, p. 6, 2003.

NBR 10004. Solid waste – Classification. ABNT - Associação Brasileira de Normas Técnicas, p. 1–71, 2004.

NBR 10005:2004. procedure for obtention leaching extract of solid wastes. ABNT - Associação Brasileira de Normas Técnicas, p. 1–16, 2004.

NBR 10006:2004. procedure for obtention of solubilized extraction of solid wastesABNT - Associação Brasileira de Normas Técnicas. Rio de Janeiro, Brazil: [s.n.].

NBR 5739. Concrete - Compression test of cylindrical specimens. Rio de Janeiro, Brazil: [s.n.].

NBR 7211. Aggregates for concrete - Specification. Rio de Janeiro, Brazil: [s.n.].

NBR 9778. Hardened mortar and concrete - Determination of absorption, voids and specific gravity. Rio de Janeiro, Brazil: [s.n.].

NBR 9781. Concrete paving units - Specification and test methods. Rio de Janeiro, Brazil: [s.n.].

NM 67. Concrete - Slump test for determination of the consistency. Rio de Janeiro, Brazil: [s.n.].

PAIVA, F. F. G. DE et al. Utilization of inorganic solid wastes in cementitious materials – A systematic literature review. Construction and Building Materials, v. 285, p. 122833, 2021.

PEREIRA, A. H. A. et al. A study about the contribution of the α-β phase transition of quartz to thermal cycle damage of a refractory used in fluidized catalytic cracking units. Cerâmica, v. 60, n. 355, p. 449–456, set. 2014.

SANTOS, L. F. DOS F. DO. et al. Characterization and reuse of spent foundry sand in the production of concrete for interlocking pavement. Journal of Building Engineering, v. 36, p. 102098, 1 abr. 2021.

SIDDIQUE, R. et al. Comparative investigation on the influence of spent foundry sand as partial replacement of fine aggregates on the properties of two grades of concrete. Construction and Building Materials, v. 83, p. 216–222, 15 maio 2015.

SILVA, L. M. S. E et al. Utilization of discarded foundry sand (DFS) and inorganic waste from cellulose and paper industry for the manufacture of glass-ceramic materials. Cerâmica, v. 66, n. 380, p. 413–420, dez. 2020.

SRD. Global casting production worldwide, 2018 to 2020. Disponível em: <https://www.statista.com/statistics/237526/casting-production-worldwide-by-country/>.

VARGAS, A. S. DE et al. Geopolymeric mortars based on alkali-activated fly ash containing sand casting. Cerâmica, v. 61, n. 359, p. 317–322, set. 2015.

ZHANG, F. S. et al. A New-Type of Phenolic Resin Sand Control and its Construction Technology. Advanced Materials Research, v. 699, p. 83–86, maio 2013.

Publicado

2024-12-09

Cómo citar

Fernando dos Santos, L., Friol Guedes de Paiva, F., Raí Prates de Almeida , W., Eunice de Souza , A., & Rainho Teixeira, S. (2024). RECTANGULAR CONCRETE BLOCKS FOR INTERLOCKING PAVING: USE OF SPENT FOUNDRY SAND AS A SUBSTITUTE FOR NATURAL SAND : RECTANGULAR CONCRETE BLOCKS FOR INTERLOCKING PAVING: USE OF SPENT FOUNDRY SAND AS A SUBSTITUTE FOR NATURAL SAND. IX Sustentável, 10(5), 173–182. https://doi.org/10.29183/2447-3073.MIX2024.v10.n5.173-182

Número

Sección

Científica